If you are interested in real life dolls or curious about the process of making them, then you may not find many useful results when searching online.
The process of making a real life doll is very complex and few people can fully understand it. Today, we will show you the process of making a real life doll. The entire production process can be roughly divided into seven different steps.
Making the doll molds
Making a mold is the first step in the real doll making phase.
The shape of the mold is very important for the shape and size of the real doll. It requires a professional designer to draw a drawing that matches the target according to the human scale, and then use the designed drawing to make the corresponding model. Generally, molds are specially designed and technically available to manufacture all types of corresponding models.
This process requires the designer to be familiar with the market preferences and then design accordingly. In addition, different masters will design unique life-size dolls according to their own preferences and aesthetics. By doing so, designers can create unique and attractive real-life dolls that will bring more customers to the brand. This is the value of designers in this field.
Real Doll Skeleton
The support structure of a real doll is usually made of stainless steel, which is used instead of human bones to make the entire body of a real doll. Its joints function similarly to human bones, just like the human body, and can be posed in human-like positions. In an effort to improve and innovate, many live action doll companies are now designing and manufacturing new live action doll frames that focus on improvements in weight and stiffness.
Matching the fabricated molds and skeleton
Once the skeleton and mold are prepared, they are paired together to properly assemble and hold the desired position.
The process of assembling the mold and skeleton is a very delicate one. If something goes wrong in this process, it can affect the overall quality of the live doll, resulting in an incomplete or distorted finished product that can only be scrapped and lost.
This process is very delicate and requires the utmost patience and care to ensure quality.
Heating and preparation of TPE material
In order to prepare TPE material, the raw materials need to be accurately calculated and mixed according to the required ratio and mixed well. The quality of TPE can vary greatly due to different product formulations.
Once all the required materials are prepared, the processing of these materials begins. The material is heated to about 200 degrees, and then the heated material is injected into the mold, where it gradually forms a real-life doll.
Because of the high temperature needed to heat the TPE, you need to put the casted mold into coolant or clean cold water for a few hours.
Once the cooling process is complete, you will need to manually open the mold and remove the life-size doll. At this point, the new life-size doll is not completely finished. Because the pouring and cooling process will result in open and closed line marks and spilled glue on the life-size doll, the next step is required to make the life-size doll more beautiful and attractive.
Trimming and polishing details
After removing the TPE life-size doll from the mold, the next step in the process needs to be performed manually before the life-size doll is finished and ready for sale.
Freshly removed from the mold, the life-size doll has sharp edges and corners. A sharpening tool is used to smooth out the feet, hands, neck and sides of the body to eliminate any uneven or rough edges. The goal is to make the life-size doll look more realistic and beautiful. Finger and toenails are also installed and then cleaned thoroughly again. After drying, if there are no other defects, talcum powder is applied to keep it smooth and dry to maximize consumer satisfaction.
Making the head of a real doll
The head and body of a real doll are made separately because the head of a real doll has more complex features than the body.
The production of the head is very similar to the production of the body, the only difference being the use of different molds. After the process of making the head of a real doll is completed, a special makeup artist will apply makeup to make the real doll look more sexy and attractive. There are many more head models than body models, giving consumers more options for appearance. The factory usually punches and screws the two parts together before the live action doll leaves the factory.
Finally, the finished life-size dolls are placed in a special dust-free warehouse, wrapped in plastic wrap, and hung up for storage. When a customer places an order, the factory will pick up the live doll from the warehouse according to the order number and place it in a reliable and secure box for shipment. There will be foam pads and blankets wrapped around the real doll to protect all parts of the real doll.
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